Products

DESCRIPTION

Basic Info

Application Area	Chemical
Layout Type	Horizontal
Mixing Drum Shape	Sigma Blade
Additional Capabilities	Milling
Operating type	Continuous Operating
Condition	New
Highest Temperature	<400 Degee Centrigrade
Vacuum	-0.096MPa
Heating Methods	Steam/Hot Oil/Electricity Heating
Cooling Methods	Cooling Water or Oil
Product Type	High Viscosity Materials
Transport Package	Plywood Packaging
Specification	500L
Trademark	KEDA
Origin	Shandong China
HS Code	8479820090
Production Capacity	500PCS Peryear

Product Description

kneading machine is a device used for mixing and kneading high viscosity material or elastic-plastic material. It's widely used for various mediums like rubber, sealant, polymers, food, etc.

The kneader reactor is a horizontal mixing machine with two Sigma (or Z-type blades, or others). These blades are driven by separate gears at different speeds, one running 1.5 times faster than the other. It has powerful motor and speed reducer to drive the two blades. The kneader reactor usually has a W-type barrel with a hydraulic tilt that turns it, and a heating jacket outside.

Applications Glue Industrial: Sealant, Hot Melt Adhesive, Neutral Glass Glue. Food Industrial: Soft Candy, Gum, Chocolate, Chemical Industrial: Tooth Paste, Soap, Cosmetic Dye Organic Industrial: Butyl Rubber, Organic Silicon, Silicon Rubber, Carbon Fiber, Plastic, Cellulose, Resin Energy Industrial: Battery Paste, Aluminium Paste Others: Paper Pulp, Print Ink, Architectural Coating, Pigment, PharmaceuticalSpecification Double layer structure and double shaft with "∑" type knife blade Capacity: 300kg/batch Speed: 26/35 r.p.m. Mixing type: "∑" Diameter of Roller: 880 mm Power consumption: 22kw Profile size: 2500×1300×1500 mm Material used: frame and interpart with cooling water-Q235 good quality carbon steel, the part reached by soap noodle-stainless steelWeight: 2800 kg

Advantages of a Kneader Machine 1. The materials have a high viscosity of approximately 1,000,000 cps. They are mixed with reactants such as liquids, powders or slurries.2. Large working volume efficiently handling large product volumes. Large heat-exchange surface areas yielding highest possible surface-to-volume ratio.3. With Multi-functional property, Kneader reactors offer a number of technological advantages for dry processing. * Excellent mixing and kneading performance during wet, pasty and viscous phases.* Compact design maximizing process yield per performance volume and minimizing space requirement.Related Instruments and Devices For easy operation, each kneader equips with many instruments in below.

Kneader Blade Styles The kneader machine has various blade according to different working medium. They are Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade, the detail is shown in below:

Discharge Type Hydraulic Flip Discharging, Discharge from bottom by Valves or Screw pushing at bottom side.

Other Style Regular Type, Heavy Duty Type, Vacuum Type, all of them can be controlled by a PLC in heating and mixing process. A Mold Module is optional for drawing final material into lines.

Machine structure:
Including kneading/mixing system, machine base, hydraulic system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)


---- Heating: electric heating, hot water heating, hot oil heating, steam heating
Cooling: Z blades water cooling, mixing chamber with jacket for cooling purpose.

---- Vacuum system: water-ring vacuum pump and buffer tank.

Volume(L)		5	10		100	300	500	1000	1500	2000	3000	4000	5000
Rotation Speed(rpm)		33 23	33 23		35 22	37 21	37 21	35 25	30 16	30 16	38 27	38 27	38 27
Main Motor Power(kw)		0.75	1.1		3-7.5	11-30	15-37	22-90	22-90	30-110	30-110	45-110	55-132
Heating Methods	Steam: Pressure (MPa)	0.3
	Electric: Power (kw)	1	1		4	9	16.2	27	32.4	40	72	72	96
Vacuum(MPa)		-0.094 (Vacuum Kneader)
Pressure(MPa)		0.45 (Pressure Kneader)					0.35 (Pressure Kneader)				0.3(Pressure Kneader)
Weight(kg)		300		400	1250	1600	3000	4500	5800	6500	~11000	~13000	~21000

 

5l-5000l sigma kneader , stainless steel, hydraulic tilting the chamber, screw extruder, ex-proof,
wear resistant liner, heavy-duty, vacuum system, cooling, heating system, screw extruder, control cabinet, cutter, filter.

1. Short brief:
Each set of sigma kneader has two pieces of sigma blades inside the w type mixing chamber. It is widely used to knead, mix, crush, disperse and re-polymerize high viscosity paste or elastoplastic materials, which can not be processed by the general powder mixers and liquid blenders.

It is the ideal equipment for all kinds of chemical products and has the advantages of stirring evenly, kneading efficiently and no dead corner.

2. Uses:
Sigma kneader is suitable to make carbon fiber, cmc, bmc, dmc, construction adhesives, silicone sealant, silicone rubber, bubble gum, chewing gum, cellulose, and is also used in batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.

3. Performances:
1) PLC control and record the temperature, time, viscosity and other relevant data in real time during production.
2) contacting parts are made of stainless steel, to ensure product's quality.
3) the sigma kneader can be used for the high-viscosity paste or plastic solid with poor mobility around 50000pa. S, and the jacket can be heated or cooled by the heat transfer oil or water. According to the special needs, the plant can be designed to operate in a vacuum.

4. Notes:
(1) our company can design the equipment according to user's specific requirements.
(2) for the fast update of the technology, we will change the technical data without notice, and the right parameters are subject to the real product.
(3) if you are not certain of which type to choose, please call us and our profession sales engineers will recommend for you.